Deck Floor Roll Forming Machine

Xinnuo Deck Floor Roll Forming Machine – High-Precision Solution for Structural Flooring Applications

Xinnuo’s Deck Floor Roll Forming Machine is engineered to produce robust and precisely shaped steel deck profiles, essential for the construction of composite metal floors in high-rise and industrial buildings. Built with precision, power, and long-lasting durability in mind, this machine delivers an ideal solution for manufacturers who demand accuracy and performance.

Versatile and Efficient Production

This machine is designed to process color steel plates with a width of 1219 mm and a thickness range of 0.8–1.2 mm. These dimensions meet the common structural standards for floor deck panels, ensuring compatibility with global steel construction systems. The forming section is equipped with 24 rows of rollers, allowing for complex profile shaping while maintaining a high production speed and minimal material deformation.

Heavy-Duty Components and Stable Structure

Xinnuo uses 85 mm diameter rollers made from high-quality 45# carbon steel, hardened and polished to reduce surface wear and ensure long service life. The side panels of the machine measure 16 mm in thickness, offering excellent mechanical stability during high-speed operation. The main structure is built with 350 H steel, further reinforcing the machine’s frame against vibration and flex during long production runs.

Powerful and Reliable Cutting System

The machine includes an integrated hydraulic cutting system with a power rating of 11 kW, paired with Cr12Mov blades, known for their hardness and precision cutting capability. This ensures clean, burr-free cuts that maintain the integrity of the deck profile. The main motor, rated at 18 kW, delivers consistent torque and energy efficiency under continuous workload.

Advanced Automation for Simplified Operation

Controlled via a Delta PLC system, the machine offers fully automated operation for feeding, forming, and cutting. The processing precision is maintained within ±1.00 mm, significantly reducing material waste and improving product uniformity. Operators benefit from user-friendly touch screen controls, real-time monitoring, and quick troubleshooting, making it suitable for both experienced and new operators.

De-Coiling and Material Handling

This configuration includes a manual decoiler capable of handling up to 5 tons of raw material. For higher automation levels, optional hydraulic decoilers and coil cars can be added to streamline material loading and reduce downtime.

Compact Design and Adaptability

Despite its heavy-duty build, the machine maintains a compact footprint of 8.5 m × 1.6 m × 1.6 m, making it suitable for most factory layouts. It weighs approximately 5 tons and runs on 380V, 50Hz, 3-phase power, with customizable voltage options available upon request.

Global Compliance and Customization

Xinnuo’s Deck Floor Roll Forming Machine is CE and ISO certified, ensuring compliance with international safety and quality standards. The company also offers extensive customization, allowing clients to tailor the profile shape, roller configuration, and additional automation elements to suit project-specific needs.

Conclusion

Whether for commercial complexes, parking structures, or high-rise buildings, Xinnuo’s Deck Floor Roll Forming Machine provides the structural integrity, accuracy, and productivity demanded by modern construction projects. Its strong mechanical build, precise forming system, and intelligent automation make it a valuable investment for manufacturers seeking to enhance their metal decking production capabilities.